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January 12, 2026

FRP strength members for optical cables.

FRP strength members for optical cables.

This is a critical component that significantly impacts the cable's performance and reliability.

FRP stands for Fiber Reinforced Plastic/Polymer. In optical cables, it is typically a straight, rigid rod placed in the cable core.

Key Functions and Advantages:

  1. High Tensile Strength, Light Weight:

    • This is its core advantage. FRP is made of high-strength glass fibers embedded in a resin matrix, offering extremely high tensile strength (often much higher than steel wire of equivalent weight). It effectively protects delicate optical fibers from excessive stretching during installation and operation.

    • It is much lighter than traditional steel wire strength members, facilitating transportation and installation.

  2. Non-Metallic, All-Dielectric:

    • FRP is an insulating material, making the cable an all-dielectric cable.

    • Advantages:

      • Lightning Protection: Lightning strikes cannot be conducted through the strength member, making it ideal for overhead installation in lightning-prone areas.

      • Electromagnetic Interference (EMI) Immunity: It is unaffected by electromagnetic fields and does not induce currents. Suitable for use near power lines (e.g., OPGW, ADSS cables) or in electromagnetically sensitive environments.

      • No Electrochemical Corrosion: Unlike metal strength members, it does not corrode in humid or chemical environments, ensuring a longer service life.

  3. Good Thermal Stability:

    • Has a very low coefficient of thermal expansion. Its dimensions remain stable with temperature changes, preventing additional stress on fibers due to thermal expansion/contraction and helping maintain stable optical performance.

  4. Moderate Flexibility:

    • Offers sufficient flexibility for cable bending and coiling while providing adequate rigidity to resist crushing.

Typical Placement in Optical Cables:

  • Central Strength Member: The most common form. Located at the cable center, with fibers stranded around it or placed in surrounding loose tubes.

  • Side Strength Members: In some flat or ribbon cables, they may be placed on the sides.

Common Types:

  • GFRP: Glass Fiber Reinforced Plastic, the most commonly used type.

  • KFRP: Aramid Fiber Reinforced Plastic, offers higher strength for specialized applications requiring extreme tensile strength (e.g., submarine cables).

Comparison with Metallic Strength Members (e.g., Steel Wire):

 
 
Characteristic FRP Strength Member Steel Wire Strength Member
Weight Light Heavy
Tensile Strength/Weight Ratio High Lower
Electrical Conductivity Insulating, All-Dielectric Conductive
Lightning/Corrosion Resistance Excellent Requires special treatment (e.g., galvanization)
Bending Fatigue Resistance Good Excellent (High Flexibility)
Cost Typically Higher Typically Lower

Primary Application Scenarios:

  • ADSS Cables: All-Dielectric Self-Supporting cables, which must use FRP as the load-bearing component.

  • OPGW Cables: Optical Ground Wire, which may also incorporate FRP units.

  • Indoor/Building Cables: Where lightweight, flexible, and safe (non-metallic) properties are required.

  • Overhead Lines with High Lightning Protection Requirements.

  • Environments with Strong Electromagnetic Interference: Such as power systems and railways.

  • Weight-Sensitive Applications: Like long-span overhead cables or lightweight military cables.

In summary, the FRP strength member is a significant innovation in modern optical cable technology. By providing high-strength, lightweight, and insulating support, it enables optical cables to adapt to more complex and demanding physical and electrical environments, particularly in applications requiring "all-dielectric" properties.

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